Mittal Files & Tools Pvt.Ltd. founded & guided under the leadership of Mr. N.K. Mittal in 2010, is today India's largest manufacturer of Steel files and Agriculture tools, with an annual capacity of over 30 million pieces per annum.
A long series drill, also known as an extended-length drill bit, is a type of drill bit designed to reach deeper into materials than standard-length drill bits. These drills are typically used when the material being drilled is thick or when you need to reach a deeper spot without enlarging the hole.
Purpose and Function Long Series Drills:
• Deep Drilling: Long series drills are primarily used for drilling deeper holes where a standard drill bit might not reach. They're commonly used in applications requiring holes to be drilled through thick materials like metal, wood, or plastic.
• Precision: These drills are designed to maintain accuracy and precision even at greater depths, minimizing the risk of hole deviation.
• Extended Reach: Ideal for applications where you need to reach into confined or difficult-to-access areas, making them indispensable in various industrial and construction settings.
Types of Long Series Drills:
• High-Speed Steel (HSS): These are versatile and suitable for drilling into a wide range of materials, including metals, plastics, and wood.
• Cobalt Drills: Made with a cobalt alloy, these drills are more heat-resistant and are ideal for drilling harder materials like stainless steel.
• Carbide-Tipped Drills: These are used for extremely hard materials, providing longer life and better performance in tough conditions.
Applications
• Automotive Industry: Used for deep
drilling in engine blocks, crankshafts, and other thick components. • Construction: Essential for creating deep anchor points
in beams or walls. • Metalworking: Used for boring
deep holes in thick metal parts and machinery components.. • Aerospace: Employed in the manufacturing and maintenance
of aircraft parts that require precise and deep drilling.
Advantages
• Extended Reach: The longer length of these drills allows for deeper holes to be drilled, which is essential in applications requiring access to hard-to-reach areas or when drilling through thick materials. Versatility: HSS material is known for its toughness and ability to withstand high temperatures, making these drills suitable for a wide range of materials, including steel, aluminum, and plastic. • Durability:HSS drills maintain their hardness at high temperatures, reducing wear and extending the tool's life, which is particularly useful when drilling tough materials. • Precision: The long series design helps maintain alignment and accuracy over greater depths, reducing the likelihood of the drill wandering off course. • Cost-Effective: Compared to carbide drills, HSS long series drills offer a good balance of performance and cost, making them an economical choice for many applications. • Resharpening: HSS drills can be resharpened multiple times, which extends their usability and reduces overall tooling costs.
Considerations
• Rigidity and Flex: Due to their length, long series drills may be more prone to flexing, which can affect accuracy. Using a slower drill speed and proper support can help mitigate this. • Material Compatibility: Choose the drill bit material based on the hardness of the material you're drilling. For example, HSS for general use, cobalt for harder metals, and carbide-tipped for the toughest materials. • Drill Speed and Feed Rate: Proper settings are crucial to avoid breakage and to ensure a smooth, precise hole.